S5 Software Co

You can't fix what you can't see.

S5 Software

See what your plant has been telling you.

Demo line. Simulated data.

Demo line. Simulated data.

The control room

The whole line. In view.

Demo line. Simulated data.

Find the first fault.

See the bottleneck, the machine that failed, and the stops that followed it.

L301 Labeler is the first fault. The upstream machines are blocked and the downstream machines are starved.

See what keeps costing you time.

Compare 30 days of stops and focus on the fault responsible for the most downtime.

A downtime chart ranks faults by minutes stopped. L301, label wrap on vacuum drum, is the largest loss.

See whether the fix worked.

Compare output and OEE, then find the next machine setting the pace.

The simulated comparison shows improved OEE and output after the fix. The bottleneck moves from the Labeler to the Filler.

Demo line. Simulated data.

Every line has a Labeler.

Change the machines and the story stays the same. One sets the pace, one fails first, and the rest stop with it.

OEE, last 60 min

 

Bottleneck

Labeler

First fault

None

  1. Filler

    Running

  2. Capper

    Running

  3. Labeler

    Running

  4. Case Packer

    Running

  5. Palletizer

    Running

All 5 machines running. Demo line. Simulated data.

Running something else? Tell us about your line.

Ignition Dashboards & Modules

We build Ignition-based dashboards and modules for the engineers who keep plants running.

Have an Ignition project in mind?

Tell us about your dashboard or module needs and we'll reply with a clear next step.